PEX-AL-PEX/PERT-AL-PERT Composite Pipe Production Line/ Pipe Extrusion Line
Below plastic pipe line is used to produce overlap welding type PEX-AL-PEX/PERT-AL-PERT pipes, with diameter range 16-32mm.
Produced pipe structure is 5 layer, PEX/PERT plastic layer-Adhesive layer-Middle Aluminum layer-Adhesive layer-Outer PEX/PERT plastic layer.
Pipe Making Process:
Aluminum pipe making (round shape forming)→ Inner Plastic and Adhesive layer Co-Extrusion→Al pipe Welding→Outer Adhesive and plastic Layer co-extrusion→Cooling tank → Haul-off machine→Cutting Machine→Winding machine
Technical Data of Pipe Production Line:
|Line Model||Extruder Model||L/D||Production Scope||Production Speed||Nominal Power|
Pipe Production Line Composite:
|NO.||Machine Set Composition||Qty.|
|1||Aluminum tape releaser device||1set|
|2||Aluminum tape storage device||1set|
|3||Ultrasonic Aluminum tape connecting welder||1set|
|4||Aluminum pipe forming device||1set|
|5||Ultrasonic Welder for Aluminum pipe forming||1set|
|8||SJ-30/25 Adhesive extruder||2sets|
|9||XAL-300 Auto loader||4sets|
|10||XBD-25/XBD-50 Hot air dryer||2 sets/2sets|
|11||Co-extrusion die head & molds (Inner layer)||1unit|
|12||Co-extrusion die head & molds (Outer layer)||1unit|
|13||SGL-32 Water cooling flume||2sets|
|14||PQ-500 Pipe Hauler||1set|
|15||FQ-32 Knife type pipe cutter||1set|
|16||SGJ-1000B Double working position pipe coiler (servo type traverser)||1set|
|17||Siemens PLC control System||1set|
Main Feature of the Pipe Production Line:
1) This high efficient extruder is special designed by our company with independent intellectual property rights. The necessary technologies of high speed & stable production of composite pipes have been privatized in the die head mold, calibrating& cooling system, Haul-off system and cutting system.
2) The Aluminum pipe is formed by ultrasonic overlap welding. It uses high quality and well-known brand welder, with even welding seam and good quality.
3) The technology has been further developed based on original production machine technology. The Aluminum pipe forming molds and co-extrusion die head molds have been optimized and manufactured by imported high precise CNC machine, which have greatly increased the pipe forming accuracy and production speed.
4) It adopts original imported new generation PLC control system with full color screen, which ensures the high speed synchronous control and reliable operating of the whole production line.
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